When the pre-treatment employs the "solvent (melting) method", the steel pipe surface may develop various issues: residual iron oxide scale from insufficient acid washing
When molten zinc reaches high temperatures, significant amounts of iron dissolve into it. For instance, at 510°C, 0.10% of iron dissolves, forming zinc slag that constitutes 1.
During hot-dip galvanizing, zinc slag from the molten zinc mixture becomes embedded in the zinc layer. When steel pipes are coated, these slag particles remain trapped within the z
Zinc slag is primarily the product of zinc-iron reactions, consisting mainly of an iron-zinc alloy layer formed through the combination of zinc and iron. Consequently, zinc slag ty
When the steel rod is inserted into the bottom of the galvanized pot, a layer of condensed sandy material is observed beneath. If these materials are removed using a dregs skimmer,
As analyzed in the zinc ash composition section, zinc ash contains not only the primary component zinc oxide but also other oxides such as aluminum oxide, antimony oxide, chlorides
During hot-dip galvanizing, the zinc ash layer (primarily zinc oxide) on the molten zinc surface thickens progressively. Failure to remove this residue results in black spots from
In hot-dip galvanizing production, operators must meticulously scrape off zinc ash from the molten zinc surface at the pipe's tail end. During the process, steel pipes are firs
The factors that accelerate the formation of zinc ash have been identified, and thus methods to reduce zinc ash can be developed accordingly. (1) Add a specific amount of aluminum
As is well known, galvanized steel pipes typically lack visible zinc flowers. This occurs because the pipe surface is inherently rough and uneven. When the pure zinc layer is immer
The hot-dip galvanizing method using direct zinc ingot feeding involves placing 23-25 kg zinc ingots at both ends of the galvanizing pot. Since furnaces with bottom or side heating
Under identical hot-dip galvanizing conditions and cooling parameters, thin-walled pipes and thick-walled pipes exhibit distinct zinc flower patterns after galvanizing. The former